How Do I Reset My Kohler Generator at Home?

Your generator will sometimes be knocked offline by anything. If you need electricity in an emergency, it won't turn on, and you won't hear it run its weekly test. One possible approach is to reset your generator. So, how can you reset a Kohler generator?

The cause of a fault shutdown should always be identified and fixed before the controller is reset. Then adhere to these guidelines:

1. Look at the controller's fault message to see the problem and how to fix it.
2. If service is required, contact the distributor/dealer.
3. Remove the cover from your generator.
4. Press the blue button to turn it off to reset your Kohler controller.
5. To get to the Overview menu, hit the Select button while the fault notice is shown.
6. Select once more. The active fault notice appears on the screen.
7. A fault on the controller is being cleared.
8. Select the option you want. Confirm that the Clear Fault: NO message is displayed.
9. Press the down arrow button is pressed. Confirm that YES is indicated for Clear Fault.
10. To clear the issue, press the Select button to enter YES.
11. To return to the overview menu, use the Select button.
12. The controller switches to the OFF position.
13. Wait 30 seconds after pressing the OFF button. Push the blue RUN button next.
14. The generator will either start or attempt to start three times. Allow it to begin if it so desires.
15. After 5 minutes, press the blue OFF button to turn it off. Wait 30 minutes.
16. Push the blue AUTO button once it has shut down for a few seconds.
17. This button returns it to normal standby mode.

Troubleshooting a Kohler Generator

Kohler manufactures a range of sizes of gas and diesel generators. Although the engines are usually reliable, they sometimes need to be maintained and troubleshooted in order to continue operating correctly. Regular maintenance can help you avoid mechanical issues. Heavy use in industrial settings, however, may block the engine and lead to component failure.

Troubleshooting is done in a few simple steps that only require a rudimentary understanding of mechanics. However, if the engine is severely damaged, it may need to be serviced or replaced by a specialist.

1. Start the Engine

Try to start the engine. Turn the switch to the "On" position and push the "Start" button, or pull the starting rope to choke it partially. If the engine only barely cranks before dying, check the battery power with a voltage meter. Clean the battery terminals with a wire brush and retest. If the battery is no longer producing enough power, replace it.

2. Check the Oil Level

Remove the dipstick from the engine and wipe it down using a rag. Replace the dipstick in the engine and remove it to check the oil level once more. Remove the oil cap, insert a funnel, and fill the container with oil to the full line. If the generator is working yet producing black smoke, the engine is most likely running low on oil.

3. Remove and Replace the Spark Plugs

Remove the rubber coverings for the spark plugs. With a deep socket wrench, remove and replace the plugs. Bad plugs can make starting the engine difficult and cause it to splutter while running. Kohler also recommends that spark plugs be fitted with a gap. Place a micrometer under the plugs' bases to create a space.

4. Replace the Air Filter

If the engine shuts down after a short time, change the air filter. A clogged air filter causes dirt backflow, resulting in engine failure. Use a socket wrench to remove and replace the panel that holds the filter in place. Remove the old air filter from the generator and install the new one with your hands. Remove and replace the panel.

5. Check the Gas Level

Check the gas level and find the fuel tank. Follow the fuel line between the tank and the carburetor. Look for clogs and crud in the carburetor. Remove the sludge with a towel and clean the carburetor using carburetor cleaner.

If the engine sputters and acts like it isn't getting enough fuel, the carburetor could be clogged. Kohler also encourages you to check your fuel supply for impurities. Water will cause the engine to splutter and backfire.

If the engine is not producing electricity, replace the blown fuses. If the fuses keep blowing, Kohler recommends examining the ground wires. A defective ground can create an electrical short circuit. If the ground connections are securely connected to a metal surface, the alternator may require replacement.